Multi-level deep drawing simulations of AA3104 aluminium alloy using crystal plasticity finite element modelling and phenomenological yield function

Prediction of earing in deep drawing of anisotropic aluminum alloy sheet using BBC2003 yield criterion

This paper investigates the earing phenomenon in deep drawing of AA3105 aluminum alloy, experimentally and numerically. Earing defect is mainly attributed to the plastic anisotropy of sheet metal. In order to control such defect, predicting the evolution of ears in sheet metal forming analyses becomes indispensable. In this regard, the present study implements the advanced yield criterion BBC20...

Minimization of the Sheet Thinning in Hydraulic Deep Drawing Process Using Response Surface Methodology and Finite Element Method

In most of the sheet forming processes, production of the parts with minimum thickness variation and low required force is important. In this research, minimization of the sheet thinning and forming force in the hydraulic deep drawing process has been studied. Firstly, the process is simulated using the finite element method (FEM) and simulation model is verified using the experimental results....

A Theoretical and Practical Study of Cracking of an Aluminium Alloy During Side Pressing Using a Finite - Element Analysis

Elastic-plastic finite-element analysis applied to metalforming allows the real macroscopic properties of the workpiece to be incorporated. This paper presents the results of an experimental study of the initiation of cracking in side-pressing of a heat-treated aluminium alloy (Duralloy 2014). Using an F. E. analysis, these are related to various fracture criteria. It is found that the criterio...

Multi - Level Finite Element

Analytical and Finite Element Analysis of Hydroforming Deep Drawing Process

This paper gives an overview of a deep drawing process by pressurized liquid medium separated from the sheet by a rubber diaphragm. Hydroforming deep drawing processing of sheet metal parts provides a number of advantages over conventional techniques. It generally increases the depth to diameter ratio possible in cup drawing and minimizes the thickness variation of the drawn cup. To explore the...